Bondline thickness: Fracture mechanics perspective

Sofia Teixeira de Freitas, Michal Kazimierz Budzik

Research output: Contribution to book/anthology/report/proceedingBook chapterResearchpeer-review

4 Citations (Scopus)

Abstract

The bondline thickness is a crucial parameter affecting the strength and toughness of adhesive joints. This parameter is responsible for the stress distribution, and thus, the efficiency of the stress transfer between the adherends, the failure modes, and the correspondent failure loads. However, the available literature reports different trends and relationships during testing between the thickness and strength, or thickness and toughness. In this chapter, the effect of adhesive thickness on the mechanical properties of adhesive joints is explored using the fracture mechanics framework. Two testing cases are discussed in detail: (i) soft bondlines joining rigid adherends, that is, butt joint and single end notch testing specimens, and (ii) rigid bondlines joining flexible adherends, that is, double cantilever beam geometry. These cases represent two extremes in terms of where the energy is stored while testing: in the first one, the energy is stored in the adhesive while in the second, the energy is stored in the adherends. From this discussion, the bondline thickness emerges as a critical geometrical parameter dictating transition between the two extreme cases. A single theoretical framework is provided that merges the two cases and is used to disclose the recently obtained experimental results.

Original languageEnglish
Title of host publicationAdvances in Structural Adhesive Bonding, Second Edition
EditorsDavid A. Dillard
Number of pages27
Place of publicationCambridge
PublisherWoodhead Publishing
Publication dateJan 2023
Edition2
Pages615-641
Chapter18
ISBN (Print)9780323984379
ISBN (Electronic)9780323912143
DOIs
Publication statusPublished - Jan 2023

Keywords

  • Adhesive thickness
  • Crack onset
  • Poisson’s ratio effect
  • Singular stress fields
  • Thick bondlines

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