Assessment of spray nozzles on water distribution on cow's surface and efficiency of water utilization by CFD

Ruimin Yang, Christopher Y. Choi, Li Rong, Guoqiang Zhang, Xiaoshuai Wang*

*Corresponding author for this work

Research output: Contribution to journal/Conference contribution in journal/Contribution to newspaperJournal articleResearchpeer-review

Abstract

The spray-cooling method is used by most large-scale dairy farms currently in operation because it is regarded as one of the most effective methods for mitigating heat stress. This method, which more rapidly evaporates water sprayed onto the cow's skin surface and in so doing removes body heat by evaporative and film cooling, depends greatly on the distribution of water onto the cow's skin. The objectives we set forth in this study involved using computational fluid-dynamic simulations to assess the effectiveness (spray water-wastage rate and water distribution on the cow's body surface) of commonly used nozzles and subsequently finding a means of optimizing efficiency and water distribution during operation. Our simulations indicated that, given a traditional installation condition (the installation angle of 30° and the water flow rate of 1.3 L min−1), the average water wastage rates occurring between 9 to 25 s during spraying were 74.80 % and 80.93 % for nozzle 1 (spray angle: 135°, dispersion angle: 20°) and for nozzle 2 (spray angle: 180°, dispersion angle: 15°), respectively. The angle at which a nozzle was set had limited influence on the water wastage rate; however, when the angle was increased (from 30° to 45°), the water was not only distributed over a larger area of the skin surface but was also distributed more uniformly. When the spray direction was altered from perpendicular to parallel, the water wastage rate dropped significantly, and the rates achieved by nozzle 1 and nozzle 2 at 25 s fell by 35.72 % and 29.55 %, respectively, with the water film covering the entire back of the cow. Moreover, the water wastage rate achieved by nozzle 3 (the improved nozzle type proposed in this study), at a spray angle of 70° and a dispersion angle of 16°, was up to only 9.68 %, which was 87.99 % and 81.31 % lower than those achieved by nozzle 1 in the perpendicular and parallel spray directions, respectively. Based on our research findings, enhancing the nozzle's properties in accordance with the size of the cow's body or altering the spray direction to parallel can yield a significant improvement in water distribution on the cow's surface and water efficiency.

Original languageEnglish
Article number109049
JournalComputers and Electronics in Agriculture
Volume222
Number of pages11
ISSN0168-1699
DOIs
Publication statusPublished - Jul 2024

Keywords

  • Dairy cattle
  • Heat stress
  • Spray cooling
  • Spray water wastage rate
  • Water distribution

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